Ergonomic Assessment of Manual Material Handling Workers In The Semarang Tofu Industry Utilizing SNI 9011:2021
Abstract
In order to produce delectable, nutritious and affordable pricing, tofu products go through a labor-intensive manufacturing process that demands physical exertion and muscular vigor. In Indonesia, particularly in Semarang, Central Java, the tofu manufacturing process is still carried out manually, including the handling of raw soybeans and finished tofu, generally called Manual Material Handling (MMH). Among the tasks performed by MMH workers include lifting soybean, holding soybean extraction, lifting and carrying tofu barrels. Lifting loads range from 10 to 70 kg. The objective of this paper is to assess the degree of ergonomic risks and complains among MMH workers. The method used is quantitative analysis with a cross-sectional research design that refers to SNI 9011: 2021. Research methods to collect data include observations, interviews, and surveys. 80% of respondents complained of experiencing pain. Painful body parts with a high level of frequency and severity are located in the neck, right shoulder, upper back, lower back, arm, and right hand. A score of 9 indicates a high-risk level for MSD concerns. The total score of potential ergonomic risks is in the range of 11–19, with body scores vary from 2 and 8, material handling scores is 8. In order to reduce the risk of ergonomic hazards in MMH activities, risk control efforts are carried out by dividing the load into acceptable limits, lifting loads balance on both sides of the body. Providing assisting devices, such as ergonomic hand trolleys, can handle huge amounts with fewer frequent material handlings. Counseling is carried out for workers to help them because more aware and knowledgeable about how to conduct MMH activities safely.
Downloads
References
Rhohman, F., and Budiretnani, D. A. 2018. Optimalisasi proses produksi tahu untuk peningkatan kesejahteraan produsen tahu. Jurnal Panrita Abdi, Vol. 2(2).
Tandian, F. R., and Praptiningsih, M. 2013. Pengelolaan Dan Pengembangan Usaha Produksi Tahu Pada Perusahaan Keluarga UD. Pabrik Tahu Saudara Di Surabaya. Agora, Vol. 1(2).
Zheng, L., Regenstein, J.M., Teng, F., and Li, Y. 2020. Tofu products: A review of their raw materials, processing conditions, and packaging. Comprehensive Reviews in Food Science and Food Safety, Vol. 19(6):3683–3714. https://doi.org/10.1111/1541-4337.12640
Johnen, L., Schaub, M., Mertens, A., Nitsch, V., and Brandl, C. 2022. Can cumulative loading estimates be used to assess the collective occupational risk of MSD? Evaluation of calculation methods for spinal cumulative loading. International Journal of Industrial Ergonomics, Vol. 92. https://doi.org/10.1016/j.ergon.2022.103361
Sarkar, K., Dev, S., Das, T., Chakrabarty, S., and Gangopadhyay, S. 2016. Examination of postures and frequency of musculoskeletal disorders among manual workers in Calcutta, India. International Journal of Occupational and Environmental Health, Vol. 22(2). https://doi.org/10.1080/10773525.2016.1189682
Abdullah, N.S., and Dawal, S.Z.M. 2020. Prevalence of musculoskeletal symptoms among manual material handling workers at advanced manufacturing technology workstation in Malaysia. International Journal of Scientific and Technology Research, Vol. 9(3):5478–5483.
Soleman, A., and Priyadi, A. 2021. Analisis Manual Material Handling Untuk Meminimalisir Terjadinya Musculoskeletal Disorder Pada Pekerja Tahu. ALE Proceeding, Vol. 3. https://doi.org/10.30598/ale.3.2020.56-64
Purnomo, H. 2004. Perencanaan dan Perancangan Fasilitas. Yogyakarta: Graha Ilmu.
Negara, L.G.A.M., Suadnyana, I.A.A., and Listiantari, D.A. 2021. Ergonomically Oriented Work Methods Reducing Musculoskeletal Complaints of Tofu Factory Workers in Tonja Village. Jurnal Ergonomi Indonesia, Vol. 07(1).
Peraturan Menteri Ketenagakerjaan Republik Indonesia No. 5 Tahun 2018, Keselamatan dan Kesehatan Kerja Lingkungan Kerja.
Budianto, Prasetio, D.E.A., and K.N., H. 2020. Perbaikan Postur Kerja Aktivitas Manual Material Handling Industri Kecil Tahu Dengan Metode Ovako Work Posture Analysis System (OWAS). Jurnal Baut Dan Manufaktur, Vol. 02(01).
Zhia, N., and Sari, S. 2020. Identifikasi Postur Kerja Proses Pembuatan Tahu Pada Pabrik Tahu Pak Utar Dengan Metode REBA Dan OWAS. Journal of Industrial Engineering Management, Vol. 5(1). https://doi.org/10.33536/jiem.v5i1.475
Pratiwi, I. 2012. Evaluasi Postur Kerja di Industri Tahu – Kartasura. Seminar Nasional Ergonomi, 1, 2012.
Joshi, M., and Deshpande, V. 2019. A systematic review of comparative studies on ergonomic assessment techniques. International Journal of Industrial Ergonomics, Vol. 74. https://doi.org/10.1016/j.ergon.2019.102865
Amalia, A., Tjahyono, R., Jazuli, J., and Syamwil, R. 2021. Work Posture Evaluation on Ergonomic “Colet” Workbench Design in Batik Coloring Process using Rapid Entire Body Assessment and Nordic Body Map. OPSI, Vol 14(2). https://doi.org/10.31315/opsi.v14i2.5302
Salsabila, S.F, 2019. Analisis Postur Kerja pada Aktivitas Pembuatan Tahu dengan Metode Manual Task Risk Assessment (ManTRA). Program Studi Teknik Industri Universitas Muhammadiyah Surakarta, 2019.
Badan Standarisasi Nasional, 2021. SNI 9011:2021 Pengukuran dan Evaluasi Potensi Bahaya Ergonomi di Tempat Kerja.
Hunziker, S., and Blankenagel, M. 2021. Cross-Sectional Research Design. Research Design in Business and Management, pp. 187–199. https://doi.org/10.1007/978-3-658-34357-6_10
Asshidiq, E., and Nur Rahman As’ad. 2023. Identifikasi Risiko Kerja dan Keluhan Gangguan Otot Rangka Pekerja Kios Berkah Jaya. Bandung Conference Series: Industrial Engineering Science, Vol. 3(1). https://doi.org/10.29313/bcsies.v3i1.6789
Irhamna, N.A., and Herbawani, C.K. 2021. Faktor Risiko Keluhan Musculoskeletal Disorders terhadap Aktivitas Manual Handling: Tinjauan Sistematis. PREPOTIF : Jurnal Kesehatan Masyarakat, Vol. 6(1).
Wahyu, A., Dinanty, R., Perkapalan, P., Surabaya, N., Najahan, F., Ayu, A., Politeknik, M., Negeri, P., Haidar, S., Politeknik, N.A., Denny, S., and Radianto, O. 2023. Pengukuran Dan Evaluasi Potensi Bahaya Ergonomi Pada Pekerja DKRTH di Area ITS Ray. Journal of Student Research (JSR), Vol 1(3).
Susanto, A., Komara, Y. I., Mauliku, N.E., Khaliwa, A.M., Abdilah, A.D., Syuhada, A.D., and Putro, E.K. 2022. Pengukuran dan Evaluasi Potensi Bahaya Ergonomi Di Laboratorium Analisis and Assay Divisi Concentrating PT. Freeport Indonesia. Journal of Industrial Hygiene and Occupational Health, Vol. 7(1):36. https://doi.org/10.21111/jihoh.v7i1.7996
Zelik, K.E., Nurse, C.A., Schall, M.C., Sesek, R.F., Marino, M.C., and Gallagher, S. 2022. An ergonomic assessment tool for evaluating the effect of back exoskeletons on injury risk. Applied Ergonomics, Vol. 99. https://doi.org/10.1016/j.apergo.2021.103619
Kim, H.K., Hussain, M., Park, J., Lee, J., and Lee, J.W. 2021. Analysis of Active Back-Support Exoskeleton During Manual Load-Lifting Tasks. Journal of Medical and Biological Engineering, Vol. 41(5):704–714. https://doi.org/10.1007/s40846-021-00644-w